Kurt, be aware that IF the insulation between all parts of the hinged door and 
any uninsulated part operating at hazardous voltage will fully meet the 
requirements for reinforced (or double) insulation (hipot, creepage distance, 
clearance, insulation thickness etc.) grounding the hinged door is unnecessary. 
The hinged door can be considered to have class II protection (against electric 
shock) even though it is part of a class I appliance.  Refer to the standard 
for the details. Rgds, Lou

Lou Aiken
27109 Palmetto Drive
Orange Beach, AL
36561 USA
tel +1 334 981 6786
fax +1 334 981 3054
mobile +1 334 979 4648
  ----- Original Message ----- 
  From: Andrews, Kurt 
  To: EMC-PSTC 
  Sent: Wednesday, May 16, 2001 1:17 PM
  Subject: Protective Bonding-UL 60950 (replacement for UL 1950)



  Hi group,

  We are designing a new piece of class I equipment to be evaluated under UL
  60950 (replaced UL 1950). The equipment has a metal enclosure. It has a
  metal access panel that is hinged at the bottom with a piano type hinge. It
  is secured at the top by two screws. This panel is hinged so that the
  customer's service personnel can have access to a PC board for configuration
  purposes. There are hazardous (AC mains) voltages behind this panel. We are
  concerned that this panel may not make a reliable earth connection to the
  rest of the metal enclosure, especially if the customer fails to fully
  tighten the two screws. We are planning on adding a wire from this panel to
  a side panel of the enclosure to reliably ground the panel to the rest of
  the enclosure. This wire will be on the inside of the unit. According to UL
  60950 this wire would be considered a Protective Bonding Conductor. We are
  planning on using a stranded 14 AWG wire with ring terminals on both ends
  for this Protective Bonding Conductor. It would be fastened to the two
  panels via threaded studs mounted in the panels. We plan on placing the ring
  terminals on the studs and securing them with toothed lock washers and nuts.
  I have a question about the requirements for this Protective Bonding
  Conductor. According to UL 60950, clause 2.6.5.7, at least two screws must
  be used for each connection. Does this clause apply in a case such as this?
  Or is it meant to be used in cases where two metal panels are fastened
  together with screws to provide Protective Bonding between the panels. I
  don't really see how we can use two screws for each connection when using a
  wire for this purpose unless there is a crimp terminal that has two rings on
  it which I haven't seen. I have copied the clause from UL 60950 below for
  your reference.

  Any advice on this matter would be greatly appreciated.

  Kurt Andrews
  Compliance Engineer

  Tracewell Systems, Inc.
  567 Enterprise Drive
  Westerville, Ohio 43081
  voice:      614.846.6175
  toll free:  800.848.4525
  fax:         614.846.7791

  http://www.tracewellsystems.com/ <http://www.tracewellsystems.com/> 

  2.6.5.7 Screws for protective bonding

  NOTE -The following requirements are additional to those in 3.1.6.

  Self-tapping (thread-cutting and thread-forming) and spaced thread (sheet
  metal) screws are
  permitted to provide protective bonding but it shall not be necessary to
  disturb the connection
  during servicing.

  In any case, the thickness of the metal part at the point where a screw is
  threaded into it shall
  be not less than twice the pitch of the screw thread. It is permitted to use
  local extrusion of a
  metal part to increase the effective thickness.

  At least two screws shall be used for each connection. However, it is
  permitted to use a single
  self-tapping screw provided that the thickness of the metal part at the
  point where the screw is
  threaded into it is a minimum of 0,9 mm for a screw of the thread-forming
  type and 1,6 mm for
  a screw of the thread-cutting type.

  Compliance is checked by inspection.




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