Hi-

We have a fairly straightforward requirement of mounting a PCB into a steel
chassis. The chassis has PEM type standoffs and the PCB is held to them with
machine screws. These connections provide an electrical ground path between
the PCB and the chassis. 

In other words, we have what seems to be the fairly ordinary and common set of
requirements. We need to have mechanical reliability (so the PCB is held in
place), nothing should break during assembly, the screws should not be able to
work themselves out, and electrical conductivity should be low for a low
impedance ground path. Seems simple, yet all of us here have a different
opinion about how to do this properly, we've all done it a variety of ways in
our past, and none of us seems to have the right expertise to really claim to
know the definitive answer. 

I'm hoping to get some expert opinions from this group, or at least some idea
of what others do assuming there is some reasonable justification for it. Can
you help? Or perhaps point me towards some good discussion on the subject? (I
did search the 2+ years of mail I have from this group, since the archives
don't seem to be online...) 

The questions are:

Screw/Washer choice:
- should a washer be used or not?
- if a washer is used, should it be a locking washer?
- Is it possible for a locking washer to cause unwanted damage to the PCB?
- Is an adhesive like Loctite a reasonable alternative to lock washers in this
case?
- should the screw be zinc plated? or some other plating?


PCB layout:
- Should we use a plated through-hole with ground planes connected inside the
hole? 
- or a non-plated hole with vias in the surface layer pad connecting to the
ground plane?
- What electrical or reliability concerns relate to this choice?
- how large should the surface pad be assuming a 4-40 screw? 

anything else we should be considering?

Thanks for any input you have!

kim



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