Colleagues,

Has anyone out there designed power supplies based on the Vicor 2nd generation
converters?  I have a design based on the Vicor "FARM"  (Filter And
Rectification Module) with two Vicor V300 series DC-DC converters behind it.

I can't get this design through surge testing at 500V/250V, even though the
data sheets for all of the modules claim immunity to 2KV/1KV.  I'm not taking
issue with the data sheets, Vicor makes good stuff.  I just can't figure out
what's up with this design.

I have followed the spec sheet protection recommendations to the letter.  I
have suspected the Corcom 6ED8 filter in front could be causing "ringing" of
the surge; but found that the failure occurs with or without the filter.

The failure is very strange in that it:
-Is load dependent.  It seems that a higher load makes failure more likely
-It happens at a random time, up to 17seconds after the surge.
-Is characterized by the FARM's enable signal (which controls the V300s behind
it) going low.
-I can get some improvment (pass 500/250 but fail 1000/500) if I remove
chassis ground from the FARM heatsink.

It almost seems as though the surge is passing through the FARM to its
grounded heatsink, along the way, maybe it is heating up some components, 
perhaps this heat takes a little while to get to the FARM's thermal shutdown
circuit, which then dumps the enable signal   (I know, really far fetched.)

Maybe a layout problem?

I'd appreciate any experience that others could share with this.

Thanks,

Chris Maxwell | Design Engineer - Optical Division
email [email protected] | dir +1 315 266 5128 | fax +1 315 797 8024

NetTest | 6 Rhoads Drive, Utica, NY 13502 | USA
web www.nettest.com | tel +1 315 797 4449 | 






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