Yet another lively discussion!

I throw in with the camp that is convinced that reliable grounding, over
time, cannot rely on a hinged part.

The corporate compliance engineer, in a properly structured engineering
development community, will be able to exert his or her will by simply
not signing off on the release of such product. By properly structured,
I mean that someone from the regulatory compliance group signs off on
all product releases and modifications. May catch a little (a little)
heat for this decision, but that comes with the territory, and you have
a pretty thick skin by now anyways, right?

The product safety engineer working for an evaluating agency will need
to stick neck out a little (a little), and advise the client that this
construction is not considered reliable, and will not approve or accept
this construction. Hopefully, said agency has a bulletin, application
guide, or some-such that backs up this opinion. At any rate, an agency
issuing authorization to apply a mark has discretion in its
interpretation of the standard, and may apply requirements outside of
the standard, if deemed necessary; it's their mark, after all. 

Standards be damned, I think common sense dictates that this is NOT a
safe practice, and, after all, the bottom line is product safety,
whether it is plainly stated in black & white in a particular standard
or not.

Doug Massey
Product Safety Engineer
Advanced Compliance Solutions
Ph. (770) 831-8048
FAX (770) 831-8598
Visit our web home at http://www.acstestlab.com



From: [email protected]
[mailto:[email protected]] On Behalf Of GARY MCINTURFF
Sent: Monday, November 17, 2003 11:06 AM
To: [email protected]; [email protected]
Subject: RE: Grounding


Morning Ed,
This is stated much better than commercial with the ... reliabily and 
permanent ... but still has the weakness of a test that is performed
when 
the product is new and which it will likely pass; 0.1 ohm resistance or
the 
application of the test current. After time as the hinge "ages" it may
fail 
the same test, because of corrosion, wear etc. So the problem becomes
that 
when we compliance types - who generally recognize this weakness have
our 
feet put to the fire all we can do is run the test. When it passes the
bean 
counters etc, say good drop the strap and we are left with no recourse
but 
to drop the permanent ground. Running salt or corrosion tests is usually
out 
of the question because of the cost and time - this things going out the

door. So unless the standards actually say a hinge cannot be relied upon
as 
a ground and as long as higher powers insist it isn't needed there isn't

much that can be done from the regulatory standpoint - and I think that
is 
what the original poster was getting at. Usually through just plain
being 
obnoxious about it, I insist the strap go in when the application
requires 
it but for the bean counting literists of the world its a struggle to 
accept.
Gary


>From: "Price, Ed" <[email protected]>
>Reply-To: "Price, Ed" <[email protected]>
>To: "'[email protected]'" <[email protected]>
>Subject: RE: Grounding
>Date: Mon, 17 Nov 2003 07:06:30 -0800
>
>
>
> >-----Original Message-----
> >From: Gary McInturff [mailto:[email protected]]
> >Sent: Friday, November 14, 2003 10:46 AM
> >To: 'Crabb, John'; Ned Devine; IEEE EMC/Product Safety (IEEE,
> >EMC/Product Safety)
> >Subject: RE: Grounding
> >
> >
> >
> >John,
> >     You are correct, but you have just presented the
> >conundrum of the
> >thread.
> >     "Reliably grounded" can be determined through test - 25
> >or 30 amps
> >for a minute. A new hinge will likely pass that test. A "used" one
may
> >likely fail because of the corrosion and wear discussed by
> >others. So the
> >conundrum is do you test to get through the standard or do you use
the
> >standard to help you design something which hopefully remains safe.
> >     Personally, I don't like hinges for grounds - PE or
> >earth and for
> >the very cost sensitive it can be a real issue with the
> >management guys and
> >bean counters.
> >     Gary
> >
>
>
>FWIW, military practice doesn't allow grounding through a hinge.
>
>MIL-HANDBOOK-454A, Paragraph 4.5.2.2 says "Ground connections to
shields,
>hinges, and other mechanical parts should not be used to complete 
>electrical
>circuits." It goes on to also say "...the ground should be continuous
and
>permanent."
>
>Paragraph 4.5.2.3 specifically addresses hinged panels and doors,
saying
>"Hinges or slides should not be used for grounding paths. Panels and
doors
>containing meters, switches, test points, etc., should be attached or 
>hinged
>in such a manner as to insure that they are at the same ground
potential as
>the equipment in which they are mounted, whether in a closed or open
>position. A ground should be considered satisfactory if the electrical
>connection between the door or panel and the system tie point exhibits
a
>resistance of 0.1 ohm or less and has sufficient capacity to insure the
>reliable and immediate tripping of equipment over-current protection
>devices."
>
>Of course, this isn't a commercial requirement, but it defines what the
>military thinks is necessary to avoid problems.
>
>Ed
>
>Ed Price
>[email protected]         WB6WSN
>NARTE Certified EMC Engineer & Technician
>Electromagnetic Compatibility Lab
>Cubic Defense Applications
>San Diego, CA  USA
>858-505-2780  (Voice)
>858-505-1583  (Fax)
>Military & Avionics EMC Is Our Specialty

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