Dear all, 

More and more we are using purchased Switch Mode Power Supplies for our
equipment. The SMPS manufacturer delivers us then a CB report of the SMPS in
order to make the test report of the equipment for the safety approval ( CEBEC
and UL). 

Up to now we always performed  the heating test of the purchased SMPS: we
measured the temperature of the critical components on the smps itself to see
if they remain under the safe limit.

We are now having a problem with a particular power supply. The 600 W power
supply is a  fully closed metal box with cooling fans on the front. When we
open it and add thermocouples on the PFC part of the power supply, the PFC
fails.

This is probably due to the fact that we are coupling in some wrong signals on
a feedback circuit. We  tried it several times with the same result: failure
of the PFC part of the SMPS.

My question is: is the heating test really necessary? 
The CB report states that the Power Supply was investigated in a maximum
ambient of 50°C. Should it not be sufficiant to measure the temperature of
the environment and if this temperature remains down the 50°C in all
circumstances,

can't we conclude that the heating test is not necessary and that we don't
have to open the smps in order to fix the themocouples?

best regards, 

Van Compernolle Eric 
Reliability Manager 
Barco Projection System 
Noordlaan 5 
Industriezone 
B-8520 Kuurne 
Belgium 
Tel. +32(0)56 36 82 11 
Fax.+32(0)56 36 83 55 
E-mail: [email protected] 

  

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