John Woodgate wrote: 



In message  <mailto:[email protected]>
<[email protected]>, dated Thu, 14 Dec 2006, Fred Townsend 
<mailto:[email protected]> <[email protected]> writes 



I don't know what 'hard electroplated gold' is. Some sort of alloy I guess. 
Without compsition the term means nothing to me. 



It's pure gold, plated by a process that produces a hard, high-density
deposit. 



OK I thought I understood electroplating and I thought I understood the gold
molecule. If we are going to change it's density then don't we have to change
it's molecular structure or are we just changing it's mechanical structure...
squeezing out the 'air' so to speak.  Assuming this to be true (I am
skeptical) how do we do this in electroplating? Use more electrodes? Different
platting solution? Higher plating current? 

Please elaborate. 

Fred Townsend 




I'm sure you know why gold is used for a contact material, no oxides, low
resistance, etc. Our studies showed that failing boards had 50 to 70 um of
gold over the base copper. The solution was to electroplate a minimum of 250
um of nickel between the copper and gold. I believe this is now a standard IPC
specification. 

I suspect rhodium could be used in place of the nickel but the gold would
still be needed as nickel and rhodium both oxidize. 




Rhodium does not oxidize in air at normal temperatures; that occurs only
around 600 C. It has been extensively used instead of gold as a contact
material, being much harder. However, my Marconi Instruments bridge that has
rhodium contacts on its main variable control has in fact suffered a
disastrous amount of wear. This may be because the contact pressures were not
optimized. 






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