Your understanding is correct.  It doesn't matter whether the probe reaches
the stop before hitting anything.  If the probe tip enters the enclosure,
the enclosure fails the test.

IEC 529 IP ratings, and NEMA enclosure ratings, are intended determine the
level of protection from environmental contamination.  The pass/fail
criteria for IP2X, 3X and 4X are whether the probe can enter any distance
into the enclosure.  The test is to determine is environmental contaminants
can enter the enclosure, get into the electronics or mechanics and cause
the product to fail.  It is not necessarily related to human safety.

For example, if the equipment has a rating of IP32, no object greater than
2.5 mm can enter the enclosure.  It doesn't matter if the electronics are
two meters from a grill with 3 mm holes.  That would still fail the IP32
requirement.  Contaminants between 2.5 mm and 3 mm could enter the
enclosure and work their way to the sensitive parts, causing a failure.

As a side note, even I get a little careless with the nomenclature.  There
is a NEMA enclosure rating of 4X which roughly correlates to an IEC 529
rating of IP66 - IP68.  There is a rough correlation between NEMA/UL
enclosure ratings and the IEC classification, but it is not exact.  The
test criteria are different.

Ted Eckert
American Power Conversion/MGE
http://www.apc.com/

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             "Jim Eichner"                                                 
             <Jim.eichner@Xant                                             
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                                                                   Subject 
             03/20/2007 07:07          IP testing per EN60529              
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This has to do with the IP 3X, and 4X ratings and tests.

The testing is by way of 2.5mm rod or 1.0mm wire probes, which seems
quite straight forward at first.  But the probes are not meant to be
used the way I'm used to.  It's not about whether they can touch
anything, it's about whether they can enter at all.  This is pretty
clear in the text and tables giving pass pass/fail criteria, and is made
really obvious if you read the note under 13.3.  That note says that for
IP3X and 4X the requirements are meant to prevent spherical objects of
2.5mm or 1.0mm diameter that are capable of motion from entering the
enclosure.  So basically an "indirect or tortuous entry path" doesn't do
the job and you have to limit the size of an opening somewhere along the
path to less than the diameter of the probe.

It's easy to get misled on that point, for a variety of reasons:

- the probes have a defined length and a "stop", neither of which comes
into play with the "shall not enter" criteria, but their presence
suggest the more typical "ok to enter but not to touch hazardous parts"
criteria
- some of the examples in Annex A can easily be misinterpreted
- safety compliance people are used to criteria that allows the probe to
enter but not touch things
- the standard touches on pass/fail in several places and the additional
letters and first numeral have requirements that overlap but are
different

I have seen products on the market and results from certification bodies
that make it clear this is being misinterpreted.  People are assuming
it's ok for the probe to enter as long as adequate clearance is
maintained to live parts, whirling blades, etc, when in fact it is not
acceptable for the IP3X and 4X probes to enter the enclosure.

So given what I am seeing as widespread mis-interpretation my question
is, am I wrong?  Are the labs and other products on the market right,
and I'm misinterpreting the requirements?

Thanks,

Jim Eichner, P.Eng.
Manager - Compliance Engineering
Xantrex Technology Inc.
e-mail: jim.eich...@xantrex.com
web: www.xantrex.com

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