Hi Don:

Questions:

1. What is the physical mechanism that causes the arc with the faster pulse
rate but not with the slower rate (or 60 Hz AC)?

The phenomenon is nicely explained in IEC 60664-4, Edition 1.

Here is an excerpt from Clause 3, Clearances:

"Up to now, the effect of the ions (which are usually positive) which are
generated during inception of breakdown has not been considered. These ions
are generated at the crest of the sine-wave and there is usually enough time
for them to travel to the electrodes during the remaining part of that
halfwave. However, in large clearances or at high frequency, the polarity
may be reversed before the ions have been extracted from the clearance. This
will result in a distortion of the electrostatic field and will reduce the
breakdown voltage. The average velocity of the ions is approximately 6 ´ 102
m/s [1]*. At 50 Hz, the time interval between the crest and the zero
crossing of the sine-wave is 5 ms, resulting in the ions moving
approximately 300 cm. Therefore, at power frequency, this aspect will only
be relevant for very large clearances. However, if the frequency is
increased to the kHz range, this phenomenon will also be relevant for small
clearances."

2. It appears that the creepage (and clearance) distance that we used (based
on UL standards for pollution degree 2) are not adequate for 100 kHz FTB.
Are there any spacing guidelines available that will allow us to pass the
FTB test reliably?

Yes.  See IEC 60664-4, Edition 1, Insulation coordination for 
equipment within low-voltage systems – Part 4: Considerations 
of high-frequency voltage stress –

The voltages you quote suggest the shape of the electric field
is inhomogeneous, meaning the conductors tend to be pointed 
rather than spherical.  A homogeneous field (sphere-to-sphere)
has significantly greater electric strength than does an
inhomogeneous field.  See IEC 60664-1, Table A.1 for a comparison
of clearance distances for homogeneous and inhomogeneous fields.


Best regards,
Richard Nute
Product Safety Consultant
San Diego

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