While the ESD standard is non-specific regarding the insulation material, I
must side with Doug. I would very much hesitate using some unknown
withstand-rated material for my ESD testing that likely varies with humidity.
For table-top products with feet, the point is probably moot, however many
handheld or portable products could be adversely affected. Why take the
chance? I'm almost certain the ESD standards working groups are assuming some
sort of plastic, as well.

>From a manufacturer's point of view, I would look very dimly on using some
unknown "used" cables. How would I know whether the shielding or bonding
quality to the cable's I/O connector was even good? I agree that from the test
center's point of view, the product should be tested with the cables as
supplied by the manufacturer. The manufacturer, if they were smart, would
supply the best quality cables possible (that's assuming that the cables were
"as supplied" with the product and not some "super" cable).

Derek, your point about testing with worst-case cables is well taken and
really leads to a side-issue regarding the continued compliance properties of
a product, but that's another topic for debate.

Regards, Ken
_______________________
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Wyatt Technical Services LLC
Woodland Park, CO
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On Jul 25, 2011, at 8:27 PM, Derek Walton wrote:

> 
> Hi All,
> 
> I'd just like to point out here that the EN does not give any criteria for
the dielectric withstand nature of the spacer. So, while we can argue best
practice, if a lab meets the thickness, all is permissible.
> 
> I also disagree with Doug's statement on cables. You must test with whats
supplied by the manufacturer, or with ones that he states you must use. Why,
well because cables can make a huge difference in performance. I would call
messing with cables like this part substitution and fraud.
> 
> 
> 
> 
> I also disagree about using new cables. The reason for this is that cables
will degrade with some flexing and you should be assuring a product meets the
EMC requirements for it's design lifetime, not on a good day in a lab, with
the wind behind it and rubber boots on.
> 
> Just trying to keep the common sense hat on compliance testing
> 
> Cheers,
> 
> Derek Walton.
> 
> 
> 
> 
> -----Original Message-----
> From: Doug Smith <[email protected]>
> To: Sundstrom, Michael <[email protected]>
> Cc: Bryce Stammerjohan <[email protected]>; EMC-PSTC
<[email protected]>
> Sent: Mon, Jul 25, 2011 8:59 pm
> Subject: Re: [PSES] ESD Spacer
> 
> 
>              If the poster board is 0.5 mm thick as required, you may be
failing    equipment that might otherwise pass, which I have seen happen. A   
spark through the poster board will likely be worse than the one you    supply
>from the ESD simulator in terms of peak current and di/dt. In    any case,
unless the poster board in 0.5mm thick and you      have confirmed there is no
spark through, than you cannot say    you have tested to IEC 61000-4-2! Maybe
OK for a pretest but not for    CE marking. It's hardly worth it to save a few
cents on test    materials (the insulating layer we are talking about, USB
cables,    Ethernet cables, and many other things) and waste thousands of   
dollars in the end. I see this happen a dozen times per year.
> 
>    I also recommend using new, high quality cables for any performance   
test. This is especially important for USB and Ethernet cables.
> 
>    Doug
> 
>    On 7/25/11 10:32 AM, Sundstrom, Michael wrote:    
> 
> 
> Guys,
> 
> I just use poster            board, I get 20 sheets at a local office supple
house for            $5-$6 ? 
> 
> Am I missing            something? Do you need plastic sheets?
> 
> 
> 
> 
> 
> 
> Michael              Sundstrom
> 
> OHD              / TREQ Dallas
> 
> Electronic              Lab Analyst, EMC Lead
> 
> 2170              French Settlement Rd, Suite B
> 
> Dallas,              Texas  75212
> 
> (214)              579 6312
> 
> (940)              390 3644c
> 
> KB5UKT
> 
> 
> 
> Albert              Einstein once said, "The definition of insanity is doing
             the same thing over and over again and expecting different       
      results".
> 
> 
> 
> 
> 
> 
> From:                Bryce Stammerjohan [mailto:[email protected]]
> -
> ----------------------------------------------------------------
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