Ed,

I don't recall having seen any articles such as those that you are
looking for.

I would however recommend against going the epoxy route. Epoxy is
difficult to apply reliably unless you build some special applicator
jig. Different operators will apply different amounts as well as all the
variability in cleaning, uniformity, etc. You also better hope that a
little dab doesn't get in the connector pin field...

In addition, Epoxy has both a shelf time and a useable time which can
both be (often) violated in production. Even if it works from a 1st
article EMC measurement POV, the epoxy may fail in the field from user
handling/mechanical stress.

...Marko


From: [email protected] [mailto:[email protected]] On Behalf Of Scott B.
Lacey
Sent: Monday, June 16, 2008 12:13 PM
To: Price, Edward
Cc: [email protected]
Subject: Re: Epoxy Bonding

Ed,

My first question is the degradation in 
shielding effectivenesss compared to what? If 
you are comparing the conductive epoxy to a 
screw-fastened connection you need to know 
the exact resistance of both shield paths. I 
think if you took a good four-wire resistance 
measurement box-to-box for a typical cable 
length you could get a good comparison of 
relative resistance. If one construction had 5% 
higher total resistance the degradation would 
be at least 5% at the lower frequencies.

I've had fairly good success using two 
multimeters if a 4-wire unit is not available. 
One provides the current source (on Lo 
Ohms) and the other measures millivolts. I 
use large alligator clips with the measurement 
clips inside of the ones for current.

Scott B. Lacey

On 16 Jun 2008 at 8:48, Price, Edward wrote:

> 
> I'm curious about the effect of using a gold (or silver) loaded 
> epoxy to bond a connector shell to a chassis box. If I measured 
> a bond resistance of about 1 Ohm from the connector shell to 
> the chassis, how could I estimate the degradation in shielding 
> effectiveness (frequency range of interest is about 10 kHz to 5 
> MHz)? 
> 
> Maybe this has been thoroughly covered in some past 
> Symposium papers. Can anyone give me a hint about where to 
> look? Of course, absolutely definitive answers, which allow me 
> to remain lazy, are also quite acceptable. 
> 
> Thanks in advance! 
> 
> 
> Ed Price 
> [email protected] WB6WSN 
> NARTE Certified EMC Engineer & Technician 
> Electromagnetic Compatibility Lab 
> Cubic Defense Applications 
> San Diego, CAUSA 
> 858-505-2780 (Voice) 
> 858-505-1583 (FAX) 
> Military & Avionics EMC Is Our Specialty 
> 
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