One of my problems in solving this problem is that the industrial computers we
use, pass the ESD tests with this mouse.  The 2 systems that are failing have
Dell computers.  One is a Dell Optiplex 760 and the other is a Dell rack-mount
server.  I don't know if better grounding was used on the industrial
motherboards and chassis, or if the Dell computers are more sensitive to ESD
events.  It appears from testing that we are not grounding the cable shield as
it enters the stainless steel enclosure.  A separate ground wire was attached
to the mouse shell, then to the enclosure, which passed the ESD tests.  I have
some components ordered which should help me ground the cable shield to the
enclosure, just inside the enclosure entry point.  I know that a feed-through
grounded cable gland would be preferred, but it aesthetically does not look
good.  I'll let you know if it works, but I definitely will test to see at
what level it fails, like Doug suggested.

Thanks,
John


From: [email protected] [mailto:[email protected]] On Behalf Of Doug Smith
Sent: Wednesday, January 06, 2010 1:16 PM
To: John Woodgate
Cc: [email protected]
Subject: Re: [PSES] ESD Test Failure of Stainless USB Mouse

Hi Everyone,

Just a thought on ESD testing. The actual failure level should always be 
determined, not just that the test was not passed. For instance, suppose 
you are trying for 4 kV contact mode but fail and the failure happens at 
1.5 kV. You try something, but unit still fails. However, the failure 
level increased to 3 kV. This is very important. Either more of the same 
technique should be tried or you have peeled one layer of the ESD onion 
and now another mechanism controls the response. I recently had a 
product that had three distinct mechanisms and all had to be fixed 
simultaneously for the product to work. A solution would never happen if 
one tried experiments one at a time and just looking at the pass-fail 
state on a product like this.

Doug

On 1/6/10 7:06 AM, John Woodgate wrote:
> In message 
> <769907F0D19EFA45BD6F04FC6E896D6D220970D160@GVW0538EXC.americas.hpqcorp.n
> et>, dated Wed, 6 Jan 2010, "Conway, Patrick R (bNB Houston)" 
> <[email protected]> writes:
>
>> 1-      Keeping all other parameters the same, swap the mouse, 
>> re-test, then swap the PC, and re-test.
>>
>> a.       use a completely different mouse type and completely 
>> different PC.
>>
>> b.      Try to determine if the problem follows the mouse or follows 
>> the PC.
>
> If totally confused, change the test gear. (;-)

-- 

     ___          _       Doug Smith
      \          / )      P.O. Box 1457
       =========          Los Gatos, CA 95031-1457
    _ / \     / \ _       TEL/FAX: 408-356-4186/358-3799
  /  /\  \ ] /  /\  \     Mobile:  408-858-4528
|  q-----( )  |  o  |    Email:   [email protected]
  \ _ /    ]    \ _ /     Website: http://www.dsmith.org


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