I guess I missed my point (pun intended).  I was referring to making a good 
contact through the paint, a non-insulator, or assuming that a good contact was 
make, whether a sharp point or dull point or bent point is used.  If the 
"proper" galvanic contact is not made, the scope I mentioned will display a 
waveform that can be used to notice this during testing the numerous locations.
Calibration is another issue altogether.
ps. what is calibrated on an ESD gun anyway?  The ones I've had are verfied to 
perform as designed, or they are broken.


- Bill
Indecision may or may not be the problem.

--- On Fri, 5/29/09, Steve O'Steen <[email protected]> wrote:



        From: Steve O'Steen <[email protected]>
        Subject: RE: [PSES] ESD testing
        To: "Bill Owsley" <[email protected]>, [email protected], 
"John Woodgate" <[email protected]>
        Date: Friday, May 29, 2009, 1:39 PM
        
        

        Bill,

         

        I’ve conducted a similar experiment using the IEC 61000-4-2 target and 
have noted deviations in the discharge waveform between a sharp tip, dulled tip 
and bent tip.  Unfortunately, if you try to scrape the paint away with the end 
of the tip, it can be deformed.  There are a multitude of variables that could 
affect the recorded waveform, too many to mention, so I think an effort to 
control as many of these variables as possible just makes good sense.  
Preserving the shape of the discharge tip eliminates one of those variables.  

         

        Regards,

         

        Steve O'Steen

        Director, EMC

        Advanced Compliance Solutions, Inc.

        [email protected] 
<http://us.mc01g.mail.yahoo.com/mc/[email protected]> 

        770-831-8048 ext. 210

        www.acstestlab.com <http://www.acstestlab.com/> 

         

         

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        From: [email protected] [mailto:[email protected]] On Behalf Of Bill 
Owsley
        Sent: Friday, May 29, 2009 12:18 PM
        To: [email protected]; John Woodgate
        Subject: Re: [PSES] ESD testing

         
We've used an old o'scope to monitor the ESD event.  Set it up nearby with a 
bit of wire for an antenna attached to a channel, adjust to trigger on the ESD 
event, and watch the waveform.  A good contact discharge makes one kind of 
waveform and nearly good contact makes noticeably different waveform.

- Bill
Indecision may or may not be the problem.

--- On Fri, 5/29/09, John Woodgate <[email protected]> wrote:


From: John Woodgate <[email protected]>
Subject: Re: [PSES] ESD testing
To: [email protected]
List-Post: [email protected]
List-Post: [email protected]
List-Post: [email protected]
Date: Friday, May 29, 2009, 11:19 AM

In message <[email protected] 
<http://us.mc01g.mail.yahoo.com/mc/compose?to=0ed66cd2c9bd0a459d54fb9119a60567f4a...@mailserver.lecotc.com>
 >, dated Fri, 29 May 2009, "Kunde, Brian" <[email protected] 
<http://us.mc01g.mail.yahoo.com/mc/[email protected]> > writes:

> Is that true? Has anyone done tests to see the difference of the ESD pulse 
> with a brand new sharp ESD Gun TIP vs a warn-out TIP that is no longer sharp? 
>  I would think that as long as you make good contact with the metal that the 
> sharpness of the tip would have no or little affect on repeatability.

Yes, 'as long as'. It's not easy to be sure that a non-conducting layer has 
been fully penetrated, so a sufficiently dull tip may give optimistic results.
> 
> One last question.  The TIPs on our ESD gun are made out of Brass and dull 
> very quickly. They are very costly from the manufacturer so our machine shop 
> has been making us new ones out of the same base material.  However, because 
> they dull so quickly I would like to have them made out of a harder material, 
> such as Stainless Steel.  Has anyone found that changing the tip material 
> affects the repeatability of the ESD test?

Figure 3 of IEC 6000-4-2 does not specify the material of the tip. It doesn't 
even say that it must be conducting! (It actually says that there may be an 
insulating covering, but I guess it doesn't mean over the sharp point!)

I can't see any reason why a hard metal tip should not be used. The hard 
(austenitic) variety of stainless steel, however, is naturally hard to work. 
Depending on the machining required, something else might be better.

I can't see why the tip has to be 12 mm diameter. Since it is, the body could 
be a low-cost material, such as alumin(i)um, with a much smaller, 
interchangeable sharp point embedded. Has anyone got a store of 
phonograph/gramophone needles? No, not thorn ones, or diamond-tipped!
-- OOO - Own Opinions Only. Try www.jmwa.demon.co.uk and www.isce.org.uk
Things can always get better. But that's not the only option.
John Woodgate, J M Woodgate and Associates, Rayleigh, Essex UK

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