In message 
<[email protected]>, dated 
Fri, 29 May 2009, "Kunde, Brian" <[email protected]> writes:

>Is that true? Has anyone done tests to see the difference of the ESD 
>pulse with a brand new sharp ESD Gun TIP vs a warn-out TIP that is no 
>longer sharp?  I would think that as long as you make good contact with 
>the metal that the sharpness of the tip would have no or little affect 
>on repeatability.

Yes, 'as long as'. It's not easy to be sure that a non-conducting layer 
has been fully penetrated, so a sufficiently dull tip may give 
optimistic results.
>
>One last question.  The TIPs on our ESD gun are made out of Brass and 
>dull very quickly. They are very costly from the manufacturer so our 
>machine shop has been making us new ones out of the same base 
>material.  However, because they dull so quickly I would like to have 
>them made out of a harder material, such as Stainless Steel.  Has 
>anyone found that changing the tip material affects the repeatability 
>of the ESD test?

Figure 3 of IEC 6000-4-2 does not specify the material of the tip. It 
doesn't even say that it must be conducting! (It actually says that 
there may be an insulating covering, but I guess it doesn't mean over 
the sharp point!)

I can't see any reason why a hard metal tip should not be used. The hard 
(austenitic) variety of stainless steel, however, is naturally hard to 
work. Depending on the machining required, something else might be 
better.

I can't see why the tip has to be 12 mm diameter. Since it is, the body 
could be a low-cost material, such as alumin(i)um, with a much smaller, 
interchangeable sharp point embedded. Has anyone got a store of 
phonograph/gramophone needles? No, not thorn ones, or diamond-tipped!
-- 
OOO - Own Opinions Only. Try www.jmwa.demon.co.uk and www.isce.org.uk
Things can always get better. But that's not the only option.
John Woodgate, J M Woodgate and Associates, Rayleigh, Essex UK

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