CSA provides the respective standard's Design Manual for clients that are 
accredited per their Category Certification program.

Coatings and paint are specifically disallowed per CSA No. 0.4 (which is a 
requirement per ANSI60950-1), and this standard is the basis of the 40A test. 
Also, various NEC code articles such as 200,250, and 690 specify materials and 
construction where being used as any electrical bonding surface.

Brian


-----Original Message-----
From: Kunde, Brian [mailto:brian_ku...@lecotc.com] 
Sent: Tuesday, March 03, 2015 6:06 AM
To: EMC-PSTC@LISTSERV.IEEE.ORG
Subject: Re: [PSES] Serrated head screws for grounding/bonding

Is there a free on-line reference showing acceptable methods for ground 
bonding? Screws vs studs? How to properly stack ground bond lugs on to a single 
stud? Lock washers, star washers, lugs with serrated edges, screws with 
serrated heads, etc..?  Something like this would be most helpful. I recall 
seeing this kind of information in the back of safety standards we used years 
ago.

BTW, I have reviewed products from several far east companies who use heavy and 
thick powder coat paint on their products. Then they'll use a screw into a 
threaded whole for ground bonding without removing the paint. When I bring this 
to their attention as a possible non-compliance, they reply, "Test It". Sure 
enough, it will pass a Ground Bond test at 40 amps for 2 minutes.  So it is ok 
as long as it passes the test? The standard we deal with doesn't say anything 
about surfaces being paint free, cutting through paint, gas-tight, or what type 
of lock washers to use. It only says, "Screw connections shall be secured 
against loosening." It doesn't say anything about stacking ground bond lugs on 
a stud or if you have to use individual nuts between each lug.

The Other Brian

-----Original Message-----
From: Brian Oconnell [mailto:oconne...@tamuracorp.com]
Sent: Monday, March 02, 2015 5:10 PM
To: EMC-PSTC@LISTSERV.IEEE.ORG
Subject: Re: [PSES] Serrated head screws for grounding/bonding

The 'star' washer should be gas-tight seal. If a serrated-headed screw is even 
less of seal, than higher risk-level indicated. Faulty logic? Anyone else 
observe failure modes of ground-bond hardware?

The CSA Design Manuals (not all standards have a respective D.M.) have drawings 
and specifications for acceptable materials and combinations of ground bond 
hardware. Recommended.

Brian

-----Original Message-----
From: John Woodgate [mailto:j...@jmwa.demon.co.uk]
Sent: Monday, March 02, 2015 11:47 AM
To: EMC-PSTC@LISTSERV.IEEE.ORG
Subject: Re: [PSES] Serrated head screws for grounding/bonding

In message
<blupr02mb1160acb7f7c87a911caabc6c1...@blupr02mb116.namprd02.prod.outlook
.com>, dated Mon, 2 Mar 2015, Brian Oconnell <oconne...@tamuracorp.com>
writes:

>Saw exactly this happen on flight deck of USS Midway during 1979. While
>troubleshooting APD10 radar, the hydraulics guy that was helping me
>shorted the 400Hz bus to the box containing the power supply, and a
>star washer vaporized because part of the converter was floated. The
>star washer was not authorized construction.

I was talking about serrated-headed screws, not star washers.

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