On 9/15/2015 4:53 PM, Kunde, Brian wrote:
we have not been able to find the reason for the fallout. The power supplies have all shown arc damage to the AC front end, signs of arcing and traces burned or vaporized, blown fuses, and shorted FETs and/or Rectifiers. These failures have occurred on several different locations, on different power supply models, different manufactures and on different instruments. Some instruments have been in service for years; some for only a few weeks before they fail. Some instruments even have surge suppression modules installed and though the power supplies fail the surge modules tested out fine. The failures did not occur during any known lightning storm or any other known transient.
Brian,

The circumstances you describe -- arcing with no external transient seen -- point to an on-board occurrence, not an external one. I'd suspect (in no particular order and on little information -- heh) ) PWB material with insufficient dielectric withstand, and/or oscillation in a power FET due to its characteristics (or another device's) having changed enough to make the control loop unstable. You might have an oscillator the controller can't even detect.

I'm on LinkedIn if you need help, eh?

Cortland Richmond

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