Just a thought about contactors.
Any mechanical contactor will allow some arcing as the contacts open.
Further, in a 3-phase contactor, not all phases will actuate at the exact
same time. At a given instant, you might have one phase open, another arcing
and the third still a solid conductive path. Modeling sounds daunting.
An electronic contactor should have fewer problems, but I wonder, in the
example of a 3-phase electronic contactor, do all three phases get switched
at once or is there some delay scheme to allow each phase to switch at its
own zero-crossing time?

Ed Price
WB6WSN
Chula Vista, CA USA

-----Original Message-----
From: Kunde, Brian [mailto:[email protected]] 
Sent: Wednesday, September 23, 2015 5:33 AM
To: [email protected]
Subject: Re: [PSES] Unexplained High Fallout of Power Supplies

John,

Very interesting. We'll have to keep this in mind.

We do have a dual pole contactor in the furnace circuit but the furnace also
has a SSR for phase control. The contactor only opens and closes when the
SSR is open (no current). The harmonic emissions from the phase control is
why we have the large RF Line Filter.

Thanks for the information.
The Other Brian

-----Original Message-----
From: John Barnes [mailto:[email protected]]
Sent: Tuesday, September 22, 2015 11:53 PM
To: [email protected]
Subject: Re: [PSES] Unexplained High Fallout of Power Supplies

Brian,
How is the furnace shut off?  If you are using a contactor between the main
line filter and the furnace, a phase line might open when it is carrying
high current.  The inductance of the line filter will try to keep this
current flowing, generating a very-high kickback spike at the
*output* of the line filter.

Or, since the contacts in the contactor are unlikely to open/close at
exactly the same time, a common-mode choke in the line filter can act as a
transformer putting noise on the open phase(s) if only 1 or 2 phases are
connected to the load.  Some years ago, Bill Kimmel and Daryl Gerke wrote
about a case where a 3-phase product had a contactor between a line filter
and the load, which generated horrendous Conducted Emissions noise every
time the contactor opened or closed, because of this transformer action.
The solution was to replace the common-mode choke with 3 separate chokes,
one for each phase line.

John Barnes KS4GL, PE, NCE, NCT, ESDC Eng, ESDC Tech, PSE, Master EMC
  Design Eng, SM IEEE (retired)
Lexington, KY
http://www.dbicorporation.com/

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