Hello, colleagues-

I'm looking at hipot testing a physically large electric machine and trying to 
determine the best approach to complete the task.  NFPA 79 & C22.2 No. 301 say 
hipot is required, IEC 60204-1 leaves it to the manufacturer's consideration.  
The machine supports outdoor construction work, contains several 3-phase 480V 
motors and is powered by on-board genset, all mounted on semi truck trailer.  
Process control is done through simple pushbutton switchgear panels.  There are 
no programmed electronics or PCBs.

This is by far the largest product I've considered for hipot.  Isolation of the 
product isn't feasible (won't fit on test table :)  and disassembly is strictly 
limited.  I'm looking for practical guidance from those that routinely test and 
inspect physically large equipment.  IR and ground bond testing are already 
planned.  Risk assessment thus far tells me hipot may not be essential, 
however, the standards say...

How should I address this elephant?

Thanks in advance & best regards,
Chet Summers









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