Hi Chet:

 

I am not one of those who test and inspect physically large equipment.

 

The question I have is:  What hazard, if any, arises when the 480 volts
insulation fails?  Can it short to accessible parts?  

 

If a hazard arises, then you should do a hi-pot test of that insulation.

 

Best regards,

Rich

 

ps:  You don't need a test table!

 

 

From: Chester Summers <[email protected]> 
Sent: Friday, February 27, 2026 12:27 PM
To: [email protected]
Subject: [PSES] hipot considerations for large electric machinery?

 

Hello, colleagues-

 

I'm looking at hipot testing a physically large electric machine and trying
to determine the best approach to complete the task.  NFPA 79 & C22.2 No.
301 say hipot is required, IEC 60204-1 leaves it to the manufacturer's
consideration.  The machine supports outdoor construction work, contains
several 3-phase 480V motors and is powered by on-board genset, all mounted
on semi truck trailer.  Process control is done through simple pushbutton
switchgear panels.  There are no programmed electronics or PCBs.  

 

This is by far the largest product I've considered for hipot.  Isolation of
the product isn't feasible (won't fit on test table :)  and disassembly is
strictly limited.  I'm looking for practical guidance from those that
routinely test and inspect physically large equipment.  IR and ground bond
testing are already planned.  Risk assessment thus far tells me hipot may
not be essential, however, the standards say.

 

How should I address this elephant?

 

Thanks in advance & best regards,

Chet Summers   

 


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