My experince with this kind of controller, although not this specific brand, 
is that it's chopping the AC wave (using SCRs) to provide a chopped DC 
output. It's very much light a light dimmer, but rectified.

It's a simple and inexpensive way to provide a fixed speed control for 
something like a conveyor belt, but I'm not sure it would work very well for 
CNC. I think that the torque curves are different than with straight 
variable DC as well-less low speed torque.

Your assesment is probably correct-that using a PM motor with PWM drive is 
the best way to go.

Javid



----- Original Message ----- 
From: "Kirk Wallace" <[EMAIL PROTECTED]>
To: "Enhanced Machine Controller (EMC)" <[email protected]>
Sent: Saturday, December 29, 2007 11:09 AM
Subject: [Emc-users] KBIC Controller


>I am trying to understand how the KBIC controller works.
>
> http://www.galco.com/scripts/cgiip.exe/wa/wcat/webpromo2.htm?promo=120KBIC
>
> My understanding so far is:
>
> Universal motors are brush motors with windings for the armature and the
> stator. They can run on DC, or more commonly, AC if both windings are
> kept in phase. To reverse direction, the polarity of the armature or the
> stator is reversed. The speed of the motor can be controlled by changing
> the average voltage to either the rotor or stator by PWM, PDM or SCR (I
> don't know the term, but like a light dimmer).
>
> Because there is mains voltage on the control potentiometer, the KBIC
> appears to use an SCR to control the passing of mains current to the
> motor. There seems to be no provision for motor direction control, but
> an external means of reversing the polarity of a winding might do it.
> The documentation mentions that the controller has current limiting to
> prevent demagnetizing permanent magnet motors, but provides no
> information on how to use the controller with PM motors. Usually,
> Universal motors are used where cost is a major factor, but when you try
> to control one, the controller, and if needed for CNC, the analog input
> and reversing options are fairly expensive. For CNC, it seems that you
> would save money by changing out the motor for a PM motor and PWM
> controller.
>
> Although, if you run the Universal on DC, it should act like and be
> controllable by a PM motor controller?
>
> Am I off base on any of this?
>
>
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