I found a solution to my wandering spindle speed. I ended up changing
out the spindle motor cable to three wires inside metal/vinyl conduit.
That didn't help. Then I started replacing CAT5 control lines with
shielded cable. No good. Finally, I changed, what now seems the most
obvious thing, the analog output from the serial DAC to the VFD, with a
shielded pair. Bingo. It makes sense because this is the highest
impedance link in the chain. I am happy again. 

Now to get the limit and home switches installed and working. I still
have not gotten any opinions about how to configure a home switch with
steppers. Do I even need one? If so, should I have an index sensor on
the ballscrew to get a reliable home signal within a quarter step?

Then on to the Summit tool changer. This is looking pretty easy. There
is a wire for each function; tool in, tool out, tool slot forward, tool
slot reverse, tool slot home, and function done.

A little off topic, I noticed on the X ballscrew lazy end bearing mount,
I can see the balls within the bearing. There seems to be no provision
for a seal. Has anyone else seen this practice?

-- 
Kirk Wallace (California, USA
http://www.wallacecompany.com/machine_shop/ 
Hardinge HNC/EMC CNC lathe,
Bridgeport mill conversion, doing XY now,
Zubal lathe conversion pending
Craftsman AA 109 restoration
Shizuoka ST-N/EMC CNC)


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