On Mon, 2008-06-09 at 20:17 -0700, Kirk Wallace wrote:
> On Mon, 2008-06-09 at 20:24 -0500, Jon Elson wrote:
> ... snip
> > I have another test.  Try running the system exactly as it is 
> > when the inductors overheat, but with the motor disconnected. 
> > If it still overheats, you can remove C14 and C15 (right near 
> > the power connector).  These are the capacitor part of the 
> > output filter.  Of course, this will allow the servo amp to 
> > radiate EMI, but it will remove part (maybe a major part) of the 
> > circulating alternating current from the inductors.
> > 
> > Let me know what you find, I'm still trying to decide if this is 
> > a major problem in all applications, or only a concern on 
> > spindle drive applications.
> > 
> > Jon
> 
> The inductor still heats up with the motor disconnected. I haven't tried
> removing C14 and C15 yet. I'll let you know what happens.
> 

Removing C14 and C15 stopped the inductor heating without affecting
anything else, as far as I could tell. I wonder if smaller caps or a
different core type might help.

-- 
Kirk Wallace (California, USA
http://www.wallacecompany.com/machine_shop/ 
Hardinge HNC/EMC CNC lathe,
Bridgeport mill conversion, doing XY now,
Zubal lathe conversion pending
Craftsman AA 109 restoration
Shizuoka ST-N/EMC CNC)


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