John Domville wrote:
> Lawrence G
>    Ok, I finally got around to running the test you suggested.   The first
> couple moves (test #1) up and down
> Are ok, but after that the tip gets lower and lower into the piece.  Also
> the motor makes a binding noise just
> Before it starts screwing up. Sounds like the motor is trying to move two
> opposite directions at the same time.
> Never did get to test two. So where do we go now?   This by the way is with
> a config file that uses + as a Z axis up
> And - as a Z axis down.  Had a pencil stub loosely in the collet  during the
> test and it kept getting pushed further and further
> Into the collet until I forced a stop to the program before the face of the
> collet went in to the bed surface.
> 
> John

You are losing steps (stalling the motor) when trying to lift the head.
 I assume that your machine doesn't have any kind of head counterweight,
so it is a lot harder to lift it than to lower it - that is why you have
problems going up only.

Things to try:

1) make sure nothing is binding - is the screw lubricated?  are the ways
lubricated?

2) reduce the Z axis acceleration - starting more gently will help the
motor lift the load

3) reduce the Z axis max velocity - steppers get weaker when you run
them faster - keeping the speed down will give you more torque.

4) counterweight the head to reduce the load

5) get a stronger motor or drive for the Z axis

Regards,

John Kasunich
'

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