The mill is brand new. The test eas conducted "unloaded" as such. I prefere to 
believe it is the velocity ot some stepper setting. It does not "bind up" 
anyother time except during this test. Thanks for the input though.

John
John Kasunich <[EMAIL PROTECTED]> wrote :

> John Domville wrote:
> > Lawrence G
> >    Ok, I finally got around to running the test you suggested.   The first
> > couple moves (test #1) up and down
> > Are ok, but after that the tip gets lower and lower into the piece.  Also
> > the motor makes a binding noise just
> > Before it starts screwing up. Sounds like the motor is trying to move two
> > opposite directions at the same time.
> > Never did get to test two. So where do we go now?   This by the way is
> with
> > a config file that uses + as a Z axis up
> > And - as a Z axis down.  Had a pencil stub loosely in the collet  during
> the
> > test and it kept getting pushed further and further
> > Into the collet until I forced a stop to the program before the face of
> the
> > collet went in to the bed surface.
> > 
> > John
> 
> You are losing steps (stalling the motor) when trying to lift the head.
>  I assume that your machine doesn't have any kind of head counterweight,
> so it is a lot harder to lift it than to lower it - that is why you have
> problems going up only.
> 
> Things to try:
> 
> 1) make sure nothing is binding - is the screw lubricated?  are the ways
> lubricated?
> 
> 2) reduce the Z axis acceleration - starting more gently will help the
> motor lift the load
> 
> 3) reduce the Z axis max velocity - steppers get weaker when you run
> them faster - keeping the speed down will give you more torque.
> 
> 4) counterweight the head to reduce the load
> 
> 5) get a stronger motor or drive for the Z axis
> 
> Regards,
> 
> John Kasunich
> '
> 
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