Brian
the blades are forged or cast ( lotsa hollow passages )
then details are milled or edm'd
the blades are welded together into rings ( even with the fancy tree 
locators )
and machined again
there some great sites explaining the aero and stationary engines and 
components
this is great http://www.gentz.net/
regards
tomp

BRIAN GLACKIN wrote:
snip...
> It would be neat if one of the Hydro turbine manufacturers in the area would
> set up a demo on how they machine the huge blades.
>
>   
and for machining, it does take multi axis
or
a very very large investment in fixturing.
engineers that can design the jigs can demand good bucks!
regards
tomp

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