Gene Heskett <gene.hesk...@...> writes:

snip... 
> But since I'm an old biker myself, I would never install a part like that on 
> my bike, I have first hand seen the results of a broken one.  At about 45mph. 
>  
> At first we thought he would be in a wheelchair the rest of his life, but he 
> never made it from the bed to the wheelchair.  That part needs more mass, 
> lots more.
> 

Thanks for your concern Gene. I can see you are advocating for the good here, so
I am inclined to listen carefully.

I would like to offer a few more facts about the part:

My customer's trike is a tried an proven design that has undergone iterative
improvements for decades. Here is the website:
http://www.lightningmotorcycles.com/specs2.html

You can see a shot of the original tripleT here:
http://www.lightningmotorcycles.com/specs2.html

This design is my remake of the original which consisted of a .75" thick flat
plate 7075 without lightening pockets. The original design withstood a 35 mph
head-on collision without cracking, even though the forks were bent back about
45 degrees. I know the guy who endured the crackup and he is just fine, and
drives his "replacement" whenever he can.

Now, I will grant you that shallow clamping area of the original design may have
tolerated greater flex without causing metal fatigue in the part - and therefore
the newer design may experience internal stresses that were never seen by the
old design. In fact, I think this will be the case. 

So what would it take to make you willing to put such a part on your bike. Would
you be willing to forgo the lightening pockets altogether?

Thanks!
Tom





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