> The problem with timing belts is that they and their support systems are
> not as rigid as a screw. As an experiment set your indicator to the
> spindle and gently push and pull (a few pounds)  while watching the
> indicator, a little deflection can make quite a difference in the
> roundness of a hole. What kind of tolerances are you trying to maintain?
>  Ed.
>

It's for wood working. Not for machining. However, the system
maintains five to ten thousands over 74 inches travel and 100
repetitions.
And when I hang on the gantry the only thing I can feel deflecting is
my sock in my shoe ;). When we build a stepper version of that
machine, the problem we ended up was that a 1:2 ratio was still
feeding the relative lack of holding power back into the system. So
all the glorious belts and all the cool pulleys and bearings and what
not, had to give way to the darn motor in the end. Servo's are so much
more involved but so much more precise for apparent reasons. And yes,
a loaded ground ball screw is the desirable thing. But then again...
COST. The steel loaded PU belts we use are surprisingly precise and
with less than $2 per foot more than affordable.

Today we found the problem with the flats on the circle.... the holes
of the clamp which bolts the timing belt to the gantry carriage for
the  axis were bottomed out. The fit was tight enough that even heavy
handling did not show ANY movement. But a closer look revealed a bit
of chaffing and that was the indication that the darn system could
slip a bit while accelerating/decelerating... the holes were set
deeper, the clamp clamped down and this time with the correct
force.... and the flats vanished.... pffffffff what a freak error....
And yes.... that was kinda backlash... mega backlash that is... lol...
R

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