I am working on tuning my homebuilt HobbyCNC machine with EMC 2.3. I  
am using the HobbyCNC EZ driver board to interface with my PC. I have  
things working, but am working on tweaking the ini settings to get as  
high of feedrate as I can reliably.

One mysterious issue I've seen that I'm trying to figure out is that  
very, very rarely, a movement command to the milling machine will make  
an axis move the correct distance in the INCORRECT direction. This can  
happen either when running a gcode program or manually jogging the  
axis in a direction. If it occurs during a jog, usually all I have to  
do to fix it is stop jogging and then start again.

The computer interfaces with the driver board using the normal STEP,  
DIRECTION signals for each axis over the parallel port.

The question is, where do you think this issue is being introduced? It  
seems unlikely that EMC2 could be getting the direction wrong in  
isolated cases, but, to me, it seems equally unlikely that the driver  
board is driving a particular direction incorrectly in isolated cases.  
This might also be a symptom of operating at too high of a feedrate  
(in the current case I have been trying to make 40 inches per second  
work), but I'm hoping to hear from someone who has seen and fixed this  
issue before I try dropping the feedrate. Like I say, this issue crops  
maybe .05% of the time - very rare, but enough to affect the overall  
reliability of my machine.

Any ideas?


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