On Tuesday 07 July 2009, Glenn R. Edwards wrote:
>Yes, I had a stepper system run backwards when pushed too hard.  I believe
>it was a combination of accel and start frequency being too aggressive.
>However, the backwards motion was NOT smooth or at commanded speed- slow and
>noisy is what I remember.  Jeffrey did not report, though, that his
>backwards motion was anything but normal except direction-wise.  So, I'm
>thinking this isn't the case here.
>
I think I'd have to qualify my statement by saying that it would generally 
only apply to the case of running full step as even half-step would make 
smooth backwards motion very difficult to do.
>Glenn
>
>-----Original Message-----
>From: emc-users-boun...@lists.sourceforge.net
>[mailto:emc-users-boun...@lists.sourceforge.net] On Behalf Of Gene Heskett
>Sent: Tuesday, July 07, 2009 7:30 AM
>To: Enhanced Machine Controller (EMC)
>Subject: Re: [Emc-users] Weird EMC2 tuning issue (direction reverses
>intermittently)
>
>On Tuesday 07 July 2009, Andy Pugh wrote:
>>2009/7/5 Jeffrey Pease <jpe...@peasej.com>:
>>> One mysterious issue I've seen that I'm trying to figure out is that
>>> very, very rarely, a movement command to the milling machine will
>>> make an axis move the correct distance in the INCORRECT direction.
>>
>>Is there any possibility that this is a mechanical problem with the
>>motors? I am wondering if they can get into some form or resonance when
>>pushing the step rate too far, such that they start stepping backwards?
>>Note that I don't even know if this is possible/
>
>Yes it is, particularly when using a driver that can't microstep. Resonance
>can build up to the point where its actually turning backwards due to the
>magnetic spring action, and it could find it easier to keep on turning
>backwards, having overshot the center.  I have not personally observed that
>in my machine however, cuz if it skips a step, mine just locks in place and
>sings.  Dampers will help to squash this, allowing considerably higher
>speeds.
>The dampers should take the form of loosely coupled weights that can slip
>and therefore absorb the resonance motions.  Mine are built from a steel
>spool with one flange removable and adjustable, with alternating layers of
>sheet rubber whose center holes are a drag fit on the spool hub, and large
>fender washers that are free to turn on the spool hub.  The removable flange
>is adjusted so that the stack of washers/rubber is snug but can be turned in
>place when the motors are powered up & locked.  This works well for
>microstepping drivers such as the xylotex I use, allowing about 2x speed
>increases but probably needs a more mathematically based design for stuff
>running at half or full step.
>
>They can be see at <http://gene.homelinux.net:85/gene/emc>
>
>--
>Cheers, Gene
>"There are four boxes to be used in defense of liberty:
> soap, ballot, jury, and ammo. Please use in that order."
>-Ed Howdershelt (Author)
>The NRA is offering FREE Associate memberships to anyone who wants them.
><https://www.nrahq.org/nrabonus/accept-membership.asp>
>
>Celebrate Hannibal Day this year.  Take an elephant to lunch.
>
>
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-- 
Cheers, Gene
"There are four boxes to be used in defense of liberty:
 soap, ballot, jury, and ammo. Please use in that order."
-Ed Howdershelt (Author)
The NRA is offering FREE Associate memberships to anyone who wants them.
<https://www.nrahq.org/nrabonus/accept-membership.asp>

The distinction between true and false appears to become increasingly
blurred by... the pollution of the language.
                -- Arne Tiselius


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