On Wed, Oct 21, 2009 at 02:37:47AM +0200, Haberler Michael wrote:
> 
> I'm a CNC retard, so here's my question: where is the benefit in  
> incrementally controlling the feed depending on continuous spindle  
> position updates as opposed to just assuming the spindle angular speed  
> stays constant for the next full revolution?

Because that assumption is often wrong and you get bad threads,
especially on low power spindles or difficult to cut material.

> it's a pity - I own a mill which sort of was designed as a Mach3  
> peripheral and it does rigid tapping fine with a 1 PPR optical reflex  
> encoder on the spindle with Mach3

No, you are mistaken somehow and I bet it's a problem with
terminology.  Without full spindle feedback OR precise positional
control of the spindle, it is impossible to rigid tap.

Rigid tapping is running a tap that is firmly (rigidly) attached to
the spindle.

Here is Kirk W's video of his machine rigid tapping a 4-40 thread.
You can see at 1:36 that the tap is rigidly attached to the tool
carousel.

http://www.youtube.com/watch?v=HtMHUPHUVkw

If you are tapping with a free running spindle and 1ppr feedback on
mach3, you must be using a reversing tapping head or a floating
holder.  This is not rigid tapping.

There is no reason why you can't use your tapping head with EMC2.
You would not need spindle feedback at all.  I have tapped many
holes with a Tapmatic on an old CNC mill with a varispeed spindle
and no feedback whatsoever.  It is a minor pain to set up but once
it's going, it works OK.


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