Hi all

I have been running a couple of jobs successfully with my new shiny dustproof 
box. Now I get "Unexpected realtime delay".

this is what I find in dmesg:

[28364.306133] 19757763: ERROR: Unexpected realtime delay: check dmesg for 
details.
[28364.306161]
[28364.306163] In recent history there were
[28364.306166] 798592, 799216, 906512, 668320, and 799072
[28364.306182] elapsed clocks between calls to the motion controller.
[28364.306191] This time, there were 804384 which is so anomalously
[28364.306195] large that it probably signifies a problem with your
[28364.306199] realtime configuration.  For the rest of this run of
[28364.306202] EMC, this message will be suppressed.

Subsequently I seem to loose a number o steps in z direction. I checked all z 
related machanics, there is nothing loose or not as it should. I prepared also 
a file that moves just my z axis for as long as I want +20 -10 +5 -15 mm: no 
glitch. Also the speed is not really at the limit, I run it at 1300mm/sec and 
had no issues at 1500mm/sec.

After experiencing quite some trouble with the box (setting up the box in 8.04 
was a major pain in the a..). I really asked myself: do I have to ditch that 
box?

Meanwhile I set up another system, will build an alu box around it to keep it 
off dust and see how that performs. I will be running it either off an itx 
board or an Athlon XP based board that has been running reliably for years.

greets chris




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