2009/12/10 Pat Lyons <[email protected]>:

> any comments/suggestions/do's&donts???

I have converted one of these:
http://www.axminster.co.uk/product.asp?pf_id=453684&name=table&user_search=1&sfile=1&jump=44

It took me too iterations. Initially I just made a motor mount and
retained the existing bearing arrangements on the worm shaft. This
turned out not to work very well at all as the plain bearings were
inconsistent and not very smooth (partly due to not being very
straight) with a rather poor end-thrust arrangment. .
Iteration 2 involved making a complete new eccentric shaft with a pair
of back-to-back angular contact bearings outside the main body and a
needle roller inside the body adjacent to the worm. I modified the
worm shaft to suit the needle roller and can't remember what I did at
the other end.
Outboard of the angular contact bearings there is a spider coupling,
then a circular register for the stepper. Round the outside of this
register there is a square plate, split, with a clamp screw. This has
bolt holes for the NEMA23 stepper, and the split/clamp arrangement
allows the motor to be rotated to suit the rotation of the eccentic
mesh adjustment.

I have a hand-drawn dimensioned drawing of the whole bearing and shaft
arrangement I could digitise if you think it would be any help.

-- 
atp

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