On Thu, Dec 10, 2009 at 07:08:21AM -0500, Gene Heskett wrote:
> 3. face up & making a sprocket, or lathe style & carving gears, backlash will 
> be a problem. So it may be wise to add a 2nd lock brake so that the table is 
> locked pretty solidly when the motor is not moving it.  I'm still figuring 
> out how to do that with mine as it has a thumb screw with limited holding 
> power.

It was with some shock and disappointment that I discovered that my
brand new several-hundred-dollar rotary table has backlash, even with
the variable-engagement worm adjusted for maximum engagement. It has two
locking screw-clamps, each with a short captive tommy-bar, but if EMC is
to control them, then powerful pneumatic brakes and solenoid valves
would perhaps be easier to control.

Perhaps I should disassemble the rotary table, to check how hard it is
to improve worm and wheel engagement so that both flanks make contact.
(I'm still aghast that a reputable manufacturer doesn't achieve that,
out of the box.)

> <http://gene.homelinux.net:85/gene/emc/A-drv.jpg>
> shows the motor mount I made for a cheap 4" Grizzly table.
> 
> The coupling inside it is a heavy steel rig, two cups facing each other, with 
> 1/4" slots cut across, with a steel disk trapped in the middle which has a 
> 1/4" wide fin, laying 0-180 on one face, and 90-270 on the other so it 
> presents a sliding u-joint with very little backlash that can absorb the 
> axles being out of line a couple thou.

That sounds a lot like an Oldham coupling, Gene. For the OP, there are
some pictures here:    http://en.wikipedia.org/wiki/Oldham_coupler

One idea I'm considering is driving via a toothed belt, from a motor
clamped nearby, in the T-slots. Just looping the belt over a pulley
added behind the rotary table handwheel allows it to still be used
manually, when it isn't worth mucking with gcode.

Erik

-- 
Ninety-Ninety Rule of Project Schedules:
   The first ninety percent of the task takes ninety percent of the
   time, and the last ten percent takes the other ninety percent.

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