On 7 February 2010 22:22, richard harris <[email protected]> wrote:

> I then ran it three times with the coolant and spindle running and witnessed 
> two thousands of motion lost over the three runs.  However Halmeter showed 
> the same number of encoder counts.

Sorry, I only just noticed that this account had gone dormant, and so
have not been receiving EMC mail for a few days.

I had a problem with noisy encoder signals with the spindle VFD
running. I didn't do a full step-by-step analysis but the problem went
away with:
1) Braided shielded motor cables, grounded at the VFD end to the
terminal suggested by the manufacturer. The cables have a dedicated
earth/ground wire and I made sure this was well connected at both
ends. I have plugs and relays in my 3-phase VFD output runs, and I
used the earth wire to bridge the gaps in the shielding through these
parts. (rightly or wrongly)
2) A filter on the input to the VFD. This prevents noise transmission
back down the lines, and emission from the input cables. I bought mine
from eBay for not very much.
3) Ferrites on the output wires from the VFD. Just a ferrite bead for
each cable, looped through twice.

-- 
atp

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