At 11:56 AM 3/25/2010, you wrote:
>At 165 pounds, it may be that the gantry is actually taking up some backlash
>as its stopping from the longer moves which would be faster.  Can you, as its
>hooked up & the motors enabled, induce a motion visible on the indicator by
>manually pushing or pulling it?  And, equally important, does this 'slack'
>remain constant as you move it with the motors?  If constant, then perhaps
>adding some backlash comp might help (but that's only effective for motion
>reversals of course), or if its position related, it might be possible to map
>the screws error.  Wear patterns can be elusive, and mapping a cyclic error
>can be 'fun' for some definitions of fun.  If you have many hours on the
>machine doing the same cuts over and over it might even be advisable to
>replace the screws.  Or if the cutting dust can get to them, a really good
>cleaning might help.

I'll give it a try manually moving the machine while the motion 
control system is up and running.  Haven't tried that as of 
yet.  It's a brand, spankin' new machine that has not cut anything 
yet, so if there's wear patterns anywhere, it'll be on my forehead 
where I've been rubbing in consternation...  ;-)


> >       I disconnected the pinion gears from the racks, moved the gantry
> >back and forth the length of the X axis a few times by hand, and
> >didn't really notice any binding.  It seemed pretty smooth, and
> >relatively easy to move a 165 lb gantry on the rails.
>
>Pinion gears, same thoughts about cleaning apply.  I assume they are
>preloaded?

Pinions are preloaded.  Here's the R&P 
setup: 
<http://www.cncrouterparts.com/product_info.php?cPath=21&products_id=50>

>Cheers, Gene
>"There are four boxes to be used in defense of liberty:
>  soap, ballot, jury, and ammo. Please use in that order."
>-Ed Howdershelt (Author)
>
>All that glitters has a high refractive index.

Mark 


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