At 12:38 PM 3/25/2010, you wrote:
>On Thursday 25 March 2010, Mark Wendt (Contractor) wrote:
> >At 11:56 AM 3/25/2010, you wrote:
> >>At 165 pounds, it may be that the gantry is actually taking up some
> >> backlash as its stopping from the longer moves which would be faster.
> >> Can you, as its hooked up & the motors enabled, induce a motion visible
> >> on the indicator by manually pushing or pulling it?  And, equally
> >> important, does this 'slack' remain constant as you move it with the
> >> motors?  If constant, then perhaps adding some backlash comp might help
> >> (but that's only effective for motion reversals of course), or if its
> >> position related, it might be possible to map the screws error.  Wear
> >> patterns can be elusive, and mapping a cyclic error can be 'fun' for some
> >> definitions of fun.  If you have many hours on the machine doing the same
> >> cuts over and over it might even be advisable to replace the screws.  Or
> >> if the cutting dust can get to them, a really good cleaning might help.
> >
> >I'll give it a try manually moving the machine while the motion
> >control system is up and running.  Haven't tried that as of
> >yet.  It's a brand, spankin' new machine that has not cut anything
> >yet, so if there's wear patterns anywhere, it'll be on my forehead
> >where I've been rubbing in consternation...  ;-)
> >
>ROTFLMAO!

Heh, I've been designing and building this monstrosity for a little 
over 5 years now.  Been much hair pulling and forehead rubbing during 
that time, and now that it's almost all together, I just want the 
damn thing to work right...  ;-)


> >> >       I disconnected the pinion gears from the racks, moved the gantry
> >> >back and forth the length of the X axis a few times by hand, and
> >> >didn't really notice any binding.  It seemed pretty smooth, and
> >> >relatively easy to move a 165 lb gantry on the rails.
> >>
> >>Pinion gears, same thoughts about cleaning apply.  I assume they are
> >>preloaded?
> >
> >Pinions are preloaded.  Here's the R&P
> >setup:
> ><http://www.cncrouterparts.com/product_info.php?cPath=21&products_id=50>
> >
>Cool.  I'd have reservations about sub thou accuracy with it.  Straight cut
>rack & pinions will have some cyclic errors, repeatable on a tooth per basis,
>but that has already been said.

Yeh, sub-thou ain't necessary, but a wee bit less than .005" - .010" 
is definitely what I'm shooting for.


>--
>Cheers, Gene
>"There are four boxes to be used in defense of liberty:
>  soap, ballot, jury, and ammo. Please use in that order."
>-Ed Howdershelt (Author)
>
>Once harm has been done, even a fool understands it.
>                 -- Homer

Mark 


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