Hi again

Thanks for the various links and info, I will have to sit down and try to get 
my head around them and work out the best strategy

John and Steve are correct about the way it operates. 
It is a Boxford 240F and really it does not matter whether the motor loses 
steps when locking back.
The important thing is to know where the ATC is, ie locked back against a pawl 
on tool no X, not where the motor is.
The holding torque of the stepper is more than enough to ensure the ATC does 
not move once up against the pawl.

In Mach, I just set the tool number up to the current tool at startup.
Then the macro moved x amount for each tool position and having reached the 
required one, it moved back y amount to lock back against the pawl.
This worked fine, especially as the distance between each tool is not even, 
from cutting tool to drill is slightly shorter than drill to tool.
Odd to even moves were one amount and even to odd another.
360 degrees divided by 8 would have been too easy!

I could put an indexing switch by tool 1 and 'home' the ATC at startup.  This 
is the arrangement it had originally with a Fanuc control.
However that proximity switch and just about every other bit of low voltage 
stuff was burnt out, the control had suffered a power outrage.

Does EMC store the current tool number somewhere that can be read and written 
to, or will I have to implement that?

Thanks again, I'll see what I can come up with.

regards

ArcEye


> > I admit that I don't quite see how these tool changers are supposed to
> > work.  When the stepper backs up against the stop, doesn't it stall
> > and lose position?  Is there some kind of feedback available?  When
> > you start up, how do you know what position it's in?
> >
> > I have never seen a machine with a tool changer that operates like
> > this.
> >
>   
Boxford in UK used this for small and medium sized changers.

For an 8 position turret you have a ratchet with 8 teeth and a spring-loaded 
pawl. Assuming you know where you are now (say tool 2) and each click needs 
100 steps.

To move to tool 5 you output 330 steps. You now know that ratchet is about 
30 steps after a "click". Send 40 reverse steps. The stepper stalls, as you 
say, but you are in the known position for tool 5.  Next move to say tool 6 
just outputs 130 steps forward and 40 back.

John Prentice 

Sorry, but the pawl is essential to how it operates. 

The counter rotation is limited by the pawl to the
exact position where the tool should rest. These
tool turrets will only work with the spindle rotating
in the normal direction, pushing the tool back against
the pawl, but they do work well for such a simple
design. They were used by Southbend, Emco Maier,
and many others.

Steve Stallings 


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