Igor Chudov wrote:
> Also, could it be that my "servos cannot calm down" issue is somehow
> caused by noise getting into the tachometer signal? I did install
> ferrite cores on the motor cables, and they are twisted at least going
> to the main terminal block of the mill. But perhaps I still missed
> something.
>   
Yes, it is possible.  It is also possible the brushes in your tach are 
dirty or just plain
worn out.  You could hook the tach to an oscilloscope and turn the motor 
by hand
or with a battery.  If you see a lot of spikes or discontinuities, that 
is real bad for
a servo loop.  I did some testing about a decade ago trying to figure 
out how slow
an axis could move, and I got it down to where the tach would have been 
producing
about 7 microvolts.  This was however enough to keep the servo loop 
closed, as if I
shorted the tach with a screwdriver, the servo amp would immediately 
fault out.
If brush noise is the problem, you may be able to put a 0.1 uF capacitor 
across the
tach inputs at the servo amp to suppress this, but it is likely to 
slowly get worse.
Or, possibly, continued use will actually improve the problem, as the 
tach's commutator
may have tarnished while the machine sat, before you bought it, now it 
is getting cleaned.
I give the caution about not scoping the tach signal while the machine 
is running, as
it may cause ground loop problems, depending how the tach connection to 
the servo
amp is set up.

I used 3 instrumentation amps in my own servo amp design, one for 
command input,
one for tach input and one for current sensing.  These eliminated all 
ground loops
in the servo system.  Many servo amps leave these out due to cost, and 
therefor
suffer some ground loops between one servo amp, through the common grounds
and back to another servo amp.

Jon

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