Igor Chudov wrote:
> Chris, I actually have a Ferguson R15 rotary indexer. I have no idea
> how it works, it was a good deal at auction. Do you know how those
> things work, do I need special cams for each operation (number of
> positions), or what?
>
>   
There are some indexers made for CNC work that have a "button" that is 
bumped by the
CNC tool or an air cylinder to advance the indexer with a ratchet-like 
mechanism.
Some of these just have a bolt or something that is adjusted to make it 
skip certain
detents.  But, usually, the detents are built into the unit.
> Tangentially, this haas S5C has a stepper motor, how hard, practically
> speaking, would be to make it work using my PC  as a control, if I am
> using PPMC. This would be in lieu of its original control box.
>   
Well, the PPMC is strictly an analog-out motion interface.  I did, once, 
a long
time ago hack the original encoder card to make it into a 2-axis step pulse
generator.  This was how I prototyped the universal stepper controller.
I can think of a couple ways to make this work.  A really hideous way, 
that I don't
actually recommend, is to use two digital outputs from the DIO board to 
drive
step and direction to a Gecko stepper driver.  This would limit you to 
500 step
pulses per second, and anything above that would silently lose steps -- 
not a good
plan.  You could just hook the output of the HAL stepgen module to the PPMC
digital outputs.  The problem is the entire PPMC is operated in a 
sort-of burst mode
at the servo thread rate.  It is not possible to break out just the DIO 
part for faster
access due to the way the PPMC driver works.  But, maybe depending on the
gear ratio in the indexer, 500 steps/second would work.

The most straightforward and workable solution is to add another 
parallel port,
and use stepgen to control that one axis through the 2nd parallel port.

Finally, you could convert the Haas to use a servo motor.  Depending on 
how it is built,
this could be a drop-in replacement, or a major re-engineering hassle.
Only you would know.


Jon

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