I would vote mechanical also - That is how are old machine does it.  It 
was pretty easy to setup.  (I actually wrote a comp for the spindle 
gearbox/index for this machine).  it sets the transmission into 'lock' 
mode then creeps into the dog.  Checks to see that the spindle is at 0 
rpm and then sets a 'spindle is locked' bit.

http://www.youtube.com/watch?v=KplU8hkI0AQ

sam


On 12/9/2010 4:20 PM, Chris Radek wrote:
> On Wed, Dec 08, 2010 at 06:21:03PM -0800, Gary McRobert wrote:
>>
>> Still undecided as how to resolve the tool change challenge.
> I think you are asking about how to do spindle orient.
>
> Having used machines with vfd+pid orient and machines with mechanical
> orient and lock, I have to say the mechanical scheme wins, hands down.
>
> A full servo spindle would orient fine -- but if you don't have it, I
> suggest trying hard to come up with a mechanical orient stop, and use
> the "jog" feature of the vfd to get there.  It should have a switch so
> when it's done the vfd can know to stop jogging.
>
> Chris
>
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