Guys, call me stupid, but why can't the OP run his lathe off of that DC
spindle motor? All he needs is a rectifier bridge to run it at constant
speed.

i

On Tue, Mar 8, 2011 at 10:54 AM, Ted Hyde <laser...@gmail.com> wrote:

> emc-users-requ...@lists.sourceforge.net wrote:
> > Message: 5
> > Date: Mon, 7 Mar 2011 22:03:45 -0800
> > From: "Clint Washburn"<cl...@clintandheidi.com>
> > Subject: [Emc-users] Single Phase Lathe spindle motor question
> > To: "'Enhanced Machine Controller \(EMC\)'"
> >       <emc-users@lists.sourceforge.net>
> > Message-ID:<00bd01cbdd56$99811290$cc8337b0$@com>
> > Content-Type: text/plain;     charset="us-ascii"
> >
> > I am in the process of converting my 1978 Hitachi Seiki CNC lathe to EMC.
> > It currently has a 7.5 KW dc motor that used to be powered by FUJI SCR
> > drive.  My first problem my house does not have 3 phase power.  I am
> having
> > to work around this issue with my whole retrofit.  I wish to convert this
> to
> > a 3 phase AC spindle.  What VFD's are people having success with as a
> > spindle drive with single phase power?  Is it realistic to have a 10 hp 3
> > phase spindle on single phase power?  or will I have to go with a spindle
> > motor closer to around 7.5hp instead?  What is everyone's input on this?
> >
> > Clint Washburn
> >
> Clint - I converted my Tsugami lathe (also 7.5Hp DC spindle) over to a
> 5hp AC spindle - and for testing was running on single phase 220. My AB
> VFD would only get the motor up to about 70% speed (2200rpm) before
> going into Bus Undervolt Fault - I was running this directly from the
> front panel of the VFD without EMC intervention at the time, so there
> should have been little to no regen or accel/decel problems. The spindle
> was also under no load (from cutting) - so under a cut scenario, I'd
> expect the unit to fault just as soon as the insert entered the cut. The
> unit functions just fine under 3phase power, of course.
> It may be worthwhile to note that although many VFDs with 3 phase input
> are built on a simple bridge-cap system, how they check the line-line
> voltage may differ, so going leg R-T instead of R-S (for example) may
> get you lucky. Alternatively, you may look at a separate DC supply, and
> feed the ?440 into the DC bus input on your VFD....assuming your VFD
> supports it. I can do this on my AB, apparently. I recall Rexroth
> (Bosch) did this with a lot of their high end servo and spindle drives,
> so did Mitsu - one central DC supply, with drives that connected to the
> buss, instead of all AC input units.
> My instinct based only one one experience says you're going to have a
> challenge getting that 10hp spooled up on single phase.
>
> BTW - where did you get a 208vac 10hp drive? By the time you get higher
> than 5hp, most are wanting 380-480 input....or you have to mortgage the
> house..... :-)
>
> Best wishes,
> Ted.
>
>
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