On Sun, 2011-06-05 at 13:13 -0400, Dave wrote:
> 
> On 6/5/2011 10:58 AM, dave wrote:
> > Hi all,
> > IRC seems pretty dead this morning so I'll try here.
> >
> > I seem to remember cradek doing a velocity to dac signal to emulate a
> > tach. However I cannot seem to find documentation.
> > Board is a 5I20 running hm2 so the velocity signal should be there.
> > I just need the hal commands to get started.
> >
> > I've been using a Keling 750 W servo motor with a 2:1 and a 10 mm pitch
> > ballscrew to drive the Z on my Cinci contourmaster. In torque mode I
> > have stability problems; I finally ended up getting the following error
> > down to about .002 ... pretty bad .. and that is after about 8 hours of
> > tuning!  This is usable for some things but doesn't do well for
> > contours.
> >
> > Plan 1. go to velocity mode and add a tach. The tach is low output.
> > only about 2.5 V/1000 rpm. For some reason I can't get the system
> > stable. When enabled it oscillates for a few seconds and faults.
> > That is with the analog input at zero (shorted).
> > I've moved the tach gain all over the place with no luck so far.
> >
> >
> > Plan 2. add the synthetic tach as per cradek.
> >
> > Plan 3. install a SEM servo motor with a known tach output.
> > The X axis of this machine already has an SEM so I  know it will
> > work. :-)
> >
> > I'm open to ideas and opinions.
> >
> > Dave
> >    
> 
> Forgetting about EMC2 for a moment;
> 
> With the drive in velocity mode, if you short the analog to input the 
> Servo drive you should be able to adjust the zero offset and gain so the 
> motor is somewhere between dead still to creeping.  No oscillating.

Exactly!

So back to the drawing board. ;-)
> 
> If you can't do that you have a drive/motor/encoder and that will not be 
> resolvable with EMC2 tuning.
> 
> How many encoder counts do you have per rev?

2500 cpr or 10K in quadrature. 

At Peter's suggestion I checked the servo cycle. 
servo cycle was set at 250000. I think I tried faster setting when I was
originally tuning but got errors. 

dave
> 
> Dave
> 
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