dave wrote:
> On Sun, 2011-06-05 at 10:39 -0500, Chris Radek wrote:
>   
>> On Sun, Jun 05, 2011 at 07:58:52AM -0700, dave wrote:
>>     
>>> Plan 1. go to velocity mode and add a tach. The tach is low output.
>>> only about 2.5 V/1000 rpm. For some reason I can't get the system
>>> stable. When enabled it oscillates for a few seconds and faults. 
>>> That is with the analog input at zero (shorted). 
>>> I've moved the tach gain all over the place with no luck so far. 
>>>       
>> Are you sure it's not hooked up backwards?
>>     
>
> Yep! No control at all .... just takes off in one direction if I reverse
> the connections. 
>   
OK, that's a sign that the tach is doing the most basic function 
properly.  I built my own
velocity servo amps over a decade ago, and STILL end up tweaking the 
performance every
once in a while, trying to eliminate the jitters that happen every now 
and then.  So, I sure
don't have a magic recipe for tuning a velocity servo.

But, if it oscillates with no input, that clearly means either there is 
too much gain on the tach
input or it needs more compensation.  Try turning down the tach gain or 
velocity gain (they
label these differently on different makes).  Oh, you said you did that, 
already!  Possibly, you
need a resistor attenuator to drop the tach feedback some more.  Perhaps 
try a 2:1
divider, with 1 K Ohm resistors in series with the tach output and then 
one across the
tach inputs of the servo amp.

Well, what frequency of oscillation was it?  Really fast buzzing or slow 
rocking back and forth?
That might give some hints whether it is compensation or not.

Is there a velocity compensation pot, or do you have to solder caps onto 
a header?  (some amps
make you do this). 

And, finally, are you sure the tach is giving a clean output?  It could 
have brush noise causing
intermittent signals.  Also, you need to be sure there is no slack 
between the tach and the motor.
If there is a sloppy coupling or belt, it could allow the motor to rock 
some amount before the
tach starts to move, that would guarantee oscillation.

Jon

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