Greetings;

I've about worn out that 7x10 I have, and its rubber tool post prevents me 
from doing anything resembling a fine finish regardless of the sharpness of 
the bit.  When cutting threads I have to, before reversing the spindle to 
back away & reset to deepen the cut on the next pass, back the crossfeed 
off a full turn to keep the bit from dragging on the thread as it 
supposedly retraces its path backwards.  I knew it was a toy when I bought 
it, and I'm considering its replacement with something big enough that its 
worthwhile cnc'ing it.

I have a need for cutting a clean, nearly interference fitted 1/4x28 
external thread for a distance of about 1/4", immediately adjacent to a 
1/2" diameter seating plane when this is screwed into its receiver.

I don't have an encoder on either the lathe or the mills spindle, so the 
thought runs toward a flying cutter in the mill spindle whose tip profile 
is that of the 60 degree included angle tooth.

Now, the cutter would be working on the side of the workpiece, mounted with 
the axis vertical in a chuck on a rotary table, turning very slowly as the 
z axis travels in 1/28 step.

Since I can run the z axis and a axis in lock step, what prevents me from 
cutting this thread with the fly cutter other than finding a suitable fly 
cutter?

I thought so, so where in tunket can I find such a fly cutter that is 
actually holding a single point threading insert, perhaps an inch in 
diameter overall.  Googling hasn't found such a beast at less than 3" in 
diameter and many BIG bucks cost.  Or is this just another tool I'll have 
to make, in which case it will be holding a less easily fractured square 
piece of HSS tool steel, not a carbide chip.

Or is this just another idea I should forget because I'll not be able to 
hold an edge on the HSS tool because of the impact of its striking the 
workpiece and taking off a thou or less per revolution?

Thanks guys.

Cheers, Gene
-- 
"There are four boxes to be used in defense of liberty:
 soap, ballot, jury, and ammo. Please use in that order."
-Ed Howdershelt (Author)
My web page: <http://coyoteden.dyndns-free.com:85/gene>
Now I lay me down to sleep
I pray the double lock will keep;
May no brick through the window break,
And, no one rob me till I awake.

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