On Tue, 14 Feb 2012 18:04:33 -0600, you wrote:

>   This is just a simple prototype, using available material, but it is 
>also a educational process, as I tried turning off a seized, and welded 
>bearing race, but none of my carbide tooling would make much more than a 
>few tiny cuts in it, before they were destroyed.  I'm assuming that CBN, 
>or PCD inserts would be the only way to turn it off?  (And yes, I tried 
>the grind, and chisel thing first.. all I did was make a mess, and break 
>a chisel.)

You were likely taking too small a cut and rubbing the insert to death
rather than cutting with it :) 

Minimum 150 thou depth of cut, 7-10 thou feed or so at 450rpm. Chips
should come off brown to blue. If it's sparking, up the feed until it
just stops. A 2HP lathe should be able to handle that. 

Even C2 inserts will machine pre hardened 4140 at the correct
feeds/speeds. If you can, use flood coolant, if not run dry - don't
squirt oil on occasionally, all your likely to do is thermal crack the
insert.

Steve Blackmore
--

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