On 02/14/2012 06:40 PM, Steve Blackmore wrote:
> You were likely taking too small a cut and rubbing the insert to death
> rather than cutting with it :)
>
> Minimum 150 thou depth of cut,

   The race is a touch under 0.400" thick, so I should be able to get it 
off in a couple passes, plus a couple cleanup passes.

   I was only doing 0.020" - 0.040" depth of cut, and in my mind, 0.150" 
sounds like I'm going to have some serious pucker issues.  I've already 
bent a 1/2" toolholder, by putting too much pressure on it.

>   7-10 thou feed or so at 450rpm.

     I was running 0.007" - 0.013" feed. @ 300, and 525 rpm's.  The race 
has a 80mm (3.1496") bore.

>   Chips
> should come off brown to blue. If it's sparking, up the feed until it
> just stops. A 2HP lathe should be able to handle that.
>
> Even C2 inserts will machine pre hardened 4140 at the correct
> feeds/speeds. If you can, use flood coolant, if not run dry - don't
> squirt oil on occasionally, all your likely to do is thermal crack the
> insert.

   That may have been an issue on the race, I was applying a fairly 
steady flow of oil, but I was using a oil can to apply it.  My Kool mist 
system is out of commision until I get my air compressor relocated 
outside the shop.

> Steve Blackmore
> --

   Thanks Steve.

-- 
-Mark

Ne M'oubliez   ---Family Motto
Hope for the best, plan for the worst   ---Personal Motto


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