On 14.02.12 15:20, gene heskett wrote:
> The encoder wheel 
> itself will be trapped between the spindle bearing lock buts.

Gene, have you considered using a piece of thin PCB material for the
encoder wheel, since all your sheet Al is toffee? A piece of the brown
phenolic stuff would be easier on the tool. Copper is needed on at
least one side, if the green fibreglass board is used, because it lets
too much light through. (About 34 years ago I was cautious enough to
check a piece before making a wheel, and switched to PVC sheet. But
I had more room, for a thicker wheel, than you do.)

Erik

-- 
A man with one watch knows what time it is.
A man with two watches is never quite sure.


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