On 02/14/2012 07:14 PM, gene heskett wrote:
> Mark, this sounds like if it was my problem, I would see if I could 
> glue up a plastic container the bolt could pass thru the sides of 
> without heavy leakage as it was supported between a rotary table and 
> its tail stock, so the container could be filled to 1/4" above the 
> bolts top surface with shop heater K2, then get out your EDM power 
> supply, rig some method to insulate an electrode to the spindle, hook 
> the hot side of the edm supply to the electrode and start the table 
> turning while the spindle was fed at about .01/minute & turning 100 
> rpm or so, and edm it till it could be jarred or cracked loose as a 
> very thin remaining piece & removed that way. You will use up the 
> electrode faster than the steel race, and probably need to change the 
> K2 several times. If you still have an x table drive, feed it back and 
> forth the length of the bearing races width at about 1 minute feed 
> rates. I've had good results connecting to the electrode with a piece 
> of 12 ga stranded, with the strands divided and twisted back together 
> after passing around the electrode, no sparking there at all in what 
> I've done. The copper has enough springback to make a decent 
> connection while the electrode tubing, brass in my case, was spinning 
> inside the loop at 1 or 2 hundred revs. Cheers, Gene 

   The EDM, is still on my TODO list...  :(


-- 
-Mark

Ne M'oubliez   ---Family Motto
Hope for the best, plan for the worst   ---Personal Motto


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