Hi Kent,

No, on this one I'm using the stock Arduino electronics - it 
was easier to set up and it works fine. I'm using the Marlin 
firmware and Repetier host software on an Ubuntu 11.x box 
(with Mono to allow the Repetier to work in the linux 
environment). I'm also using Slic3r to post-process the STL 
files. On the Arduino Mega 1280 I have a RAMPS 1.2 board 
with Pololu drivers running the 5 motors and I'm using a 
home-made heated bed and a cooling fan. So far I'm only 
printing in PLA as that is all that is readily available in 
the UK but its a good hard and robust plastic and is 
relatively cheap to buy.

I started building the printer really just as an experiment 
as I have been fascinated with 3d printing for several years 
now - in fact, my 4-year old grandson helped build the frame 
and is now quite adept at wielding a spanner and turning 
nuts in the right direction!! However, I have been very 
impressed with what the printer is capable of and I have 
used it several times to make jigs and tools for odd jobs. 
In the case of the microscope job, it arrived in the morning 
post - I identified the thread and said 'damn' I can't cut 
that on either of my lathes - worked out that I could do it 
on my little 7 x 12 if I had a 51 tooth wheel - grabbed a 
cad outline from one of the gear company websites and turned 
it into a 3d STL file and ran it through Slic3r - printed 
the gear in less than an hour and at a cost less than the 
postage would have been if I'd sent for one and cut the 
thread and finished the job before tea time...... It was on 
its way back to the customer the next morning and the 
following day the money was in my Paypal account... now 
that's turnover..!

Gene:.. you asked about resolution for gears... have a look 
at these and several more on Youtube..
http://www.youtube.com/watch?v=H21v8PpB9OM
http://www.youtube.com/watch?feature=endscreen&NR=1&v=zMwu0ZsG_3I 
<http://www.youtube.com/watch?feature=endscreen&NR=1&v=zMwu0ZsG_3I>

There's also a guy making tiny gears for helicopters and 
planes and making them to fit on the little cheap Jap can 
motors you find in kids toys...

Best wishes,

Ian

On 27/02/2012 15:22, Kent A. Reed wrote:
> On 2/27/2012 9:05 AM, Ian W. Wright wrote:
>> Gene,
>>
>> <...>   As
>> matter of interest, I recently knocked together a little 3d
>> printer - a Prusa Mendel - and one of its first jobs was to
>> make me several change wheels for my 7 x 12 to let me cut
>> the unusual threads I've been struggling with - like a 56
>> t.p.i. for a microscope lens mount. Its only working with
>> plastic but its great to be able to print out things like
>> these gears in less than an hour for less than the cost of
>> postage if I had sent for one!!
>>
>> Best wishes,
>>
>> Ian
>>
> Ian:
>
> Out of more than idle curiosity, are you driving the Mendel from
> LinuxCNC? If so, could you say something about your workflow? How about
> temperature control of the extruder?
>
> I'm halfway through constructing an original Mendel (got all the printed
> bits from a friend before the Prusa variation appeared) with my grandson
> for his scouting activities. I decided to start with the RepRap
> electronics so his troup could rely on the online community and not just
> me. Progress has slowed to a crawl (we won't be creating a Pinewood
> Derby concept car with it this year) because of other obligations but I
> obviously would like to experiment with it for my own purposes using
> LinuxCNC.
>
> Regards,
> Kent
>
>
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