Which areas?  I have built 10 of these on my 3 axis machine.  I had to hand
drill the hole in the side of the lid.  Everything else was done with 1/4,
1/8, and 1/16 bits.

PVC is the only cost effective material with resistance to bromine.

On Tue, Apr 17, 2012 at 7:43 AM, John Thornton <[email protected]> wrote:

> At least I can open up the stl files and view them in 3-D. There are
> several areas that are impossible to machine... they could be injection
> molded but not machined. Sharp inside corners in the Z axis are not
> machinable... if they have a radius they can be machined. The smaller
> the radius the longer it will take to machine as the tool would be
> small. I can only view a stl file and can't make a solid out of it...
>
> Is there some reason you selected PVC as the material?
>
> John
>
> On 4/16/2012 4:26 PM, Erik Friesen wrote:
> > Ok, hadn't thought that far.  www.aercon.net/Public/Pumpitems.zip
> >
> > On Mon, Apr 16, 2012 at 5:13 PM, John Thornton<[email protected]>  wrote:
> >
> >> The dxf and pdf came through this time but too much detail is missing.
> >> The alibre web site says the software can export to STL which I can
> open.
> >>
> >> John
> >>
> >> On 4/16/2012 3:36 PM, Erik Friesen wrote:
> >>> Try these again.The ad_prt is an alibre file.  I intend to get
> iges/step
> >>> exporting, but currently only have alibre pe.
> >>>
> >>> For some reason, fireftp isn't doing its job, and was uploading
> >> incomplete
> >>> files.
> >>>
> >>>> DXF<http://www.aercon.net/Public/Base.dxf>
> >>>> PDF<http://www.aercon.net/Public/Bottom.pdf>
> >>>> Alibre<http://aercon.net/Public/Base.AD_PRT>
> >>>
> >>> On Mon, Apr 16, 2012 at 4:26 PM, Joseph Chiu<[email protected]>
> >>   wrote:
> >>>> I've recently got a bunch of parts from FirstCut (Part of ProtoLabs,
> >>>> which started out as ProtoMold) that turned out well.  Years ago, I
> >>>> used Rapid Sheet Metal for sheet work, and was very happy.  Their
> >>>> affiliate company, Rapid Machining, is working on a piece for me right
> >>>> now.  Their prices were better than FirstCut for 5-days turns, while
> >>>> FC was better for 1-3 day turns.
> >>>>
> >>>> With FC and RM, they used my exported STEP 214 files from Alibre.
> >>>> With FC, I use their online system to call out the threads.  With RM,
> >>>> I had a separate .pdf calling out my threads.
> >>>>
> >>>> Both places have a +/- 0.005" as a standard tolerance; but usually
> >>>> achieves much better than that.  FC only supports a limited number of
> >>>> threads.  RM appears to be more flexible.
> >>>>
> >>>> One thing about FC -- they claim they have a bed size limit of 7" x
> >>>> 10" -- but it turns out for thinner parts, the supported bed size can
> >>>> be much bigger, depending on thickness.
> >>>>
> >>>> On Mon, Apr 16, 2012 at 12:46 PM, John Thornton<[email protected]>
> >>   wrote:
> >>>>> Erik,
> >>>>>
> >>>>> I get invalid or incomplete for the dxf and bad file for the ad_prt
> >>>>> file. Can you save the file as step or iges?
> >>>>>
> >>>>> thanks
> >>>>> John
> >>>>>
> >>>>> On 4/16/2012 2:00 PM, Erik Friesen wrote:
> >>>>>> The 3d pdf's created by alibre are a little flaky.
> >>>>>>
> >>>>>> DXF<http://www.aercon.net/Public/Base.dxf>
> >>>>>> PDF<http://www.aercon.net/Public/Bottom.pdf>
> >>>>>> Alibre<http://aercon.net/Public/Base.AD_PRT>
> >>>>>>
> >>>>>>
> >>>>>> On Mon, Apr 16, 2012 at 2:47 PM, John Thornton<[email protected]>
> >>>>    wrote:
> >>>>>>> I can't see much on the pdf, do you have a cad drawing or 3d model
> of
> >>>>>>> the part?
> >>>>>>>
> >>>>>>> John Thornton
> >>>>>>>
> >>>>>>> On 4/16/2012 1:42 PM, Erik Friesen wrote:
> >>>>>>>> Around 50 pieces each.
> >>>>>>>>
> >>>>>>>> On Mon, Apr 16, 2012 at 2:34 PM, Dave<[email protected]>     wrote:
> >>>>>>>>
> >>>>>>>>> On 4/16/2012 1:35 PM, Erik Friesen wrote:
> >>>>>>>>>> Has anyone here use e-machine shop, or anything like it?  I am
> >>>> needing
> >>>>>>> to
> >>>>>>>>>> outsource some cnc work, but not sure where to go.  One of the
> >> guys
> >>>> on
> >>>>>>>>> this
> >>>>>>>>>> project had mentioned www.mfg.com, but I am pretty leery of it.
> >>>>    It is
> >>>>>>>>> all
> >>>>>>>>>> plastic machining, pvc sheet.  Here
> >>>>>>>>>> <http://www.aercon.net//Public/Base.pdf>is one of three,
> >> dimensions
> >>>>>>>>>> are 4" x 2.35"
> >>>>>>>>>>
> >>
> ------------------------------------------------------------------------------
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> >>>>>>>>> Dave
> >>>>>>>>>
> >>>>>>>>>
> >>>>>>>>>
> >>
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