Rafael

The wires you need will depend on what motors you are using, the arrangement of 
limit/home switches and if encoders are being used.  Once you know these things 
you can choose the cable.

For example I have built a machine of similar size to yours.  It's driven by 
three 3.1Nm steppers with no encoders.  The steppers each need four wires and 
are driven at 4.5A so I choose 24/0.2 wire to carry this.  I have two limit and 
one home switch per axis so I need six signal wires per axis. I could have 
combined the 0V line, the I would only need four wires, but felt this would 
limit my options. I have used CAT5 cable for this, but now find that I may have 
to replace this with shielded cable.

Mike



On 21 May 2012, at 04:57, Rafael Skodlar <ra...@linwin.com> wrote:

> On 05/20/2012 12:12 PM, Dave wrote:
>> On 5/20/2012 12:40 PM, Rafael Skodlar wrote:
>>> I wonder what kind of power and data cables would you recommend for use
>>> in X-Y-Z CNC about 1.2mx1m size? Besides power, it's not clear to me how
>>> many data lines for sensors, encoders, motor control, etc. are needed in
>>> general.
>>> 
>>> Is it preferable to carry power and handful of control signals to the
>>> circuit on the gantry and preprocess some functions there or have
>>> everything wired into the central box? That would dictate the number of
>>> wires in the cable needed and what kind you need to buy.
>>> 
>>> Would cable carrier from McMaster-Carr # 55835K432 be sufficient?
>>> 
>>> Thanks,
>>> 
>>> 
>> 
>> Figure out what cables you need to move back and forth and then choose
>> the carrier.  Jamming cables into a cable carrier is not a good idea.
> 
> I'm well familiar with flexing and shielding issues in general since 
> early HP plotter days. I was hoping to get a simple answer based on real 
> life experience, get this or that cable with x number of shielded and 
> stranded or twisted wires ;-) That's why I mentioned size as that would 
> give one an idea of motor sizes and other requirements.
> 
> Is it better to have one cable with x number of wires to take care of 
> all needs or a number of smaller cables (y) with x/y wires?
> 
>> If you don't do some figuring before you know what you are going to carry,
>> you will either have too much, or not enough space.   Guessing usually
>> doesn't work out nearly as well.
>> 
> 
> Agree, and that's why I tried to see what others are doing on this issue 
> as it seem to be poorly documented in general. I try to capture this 
> from numerous pictures but wires seem to generate little interest in 
> general.
> 
>> As an alternative supplier; Igus sells direct in the US.
>> http://www.igus.com/default.asp?c=us&L=en
>> 
>> Dave
>> 
> 
> Links are always encouraging. However, I'm still struggling with the 
> variety of cables mentioned on Igus site: data cable, bus cable, servo 
> cable, control cable. Lots of homework ahead I guess, and that's before 
> the experiment can begin.
> 
> Thanks guys,
> 
> -- 
> Rafael
> 
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